Records of Mini-500 Crashes

The following is culled from NTSB records. You can gather your own NTSB data by clicking on the NTSB link at the bottom of this page. This info may not be the most current- please check the NTSB records.

Here is the Mini-500 list as of  5/1/99. This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.

-PRELIMINARY INFO RECEIVED ON 12/03/98- STILL WAITING FOR NTSB INFO- "Gil Armbruster was killed Sunday when his Revolution Helicopter Mini 500 crashed near Warrenton-Fauquier Airport (W66), VA. The weather that day  was good VFR, with moderate temperatures. The crash site was found  yesterday after an extensive search effort. The NTSB investigation is  in process.  Gil's reputation was that of a conscientious and meticulous > builder/pilot. He attended many local fly-ins, frequently demonstrating  his Mini 500, N500GH. Gil was based at Manassas, VA (HEF)."

Here is the NTSB info on Gil's accident:

NTSB Identification: IAD99FA023
Accident occurred NOV-29-98 at MIDLAND, VA
Aircraft: Armbruster MINI-500, registration: N500GH
Injuries: 1 Fatal.

On November 29, 1998, about 1515 eastern standard time, a homebuilt Mini 500, N500GH, was destroyed during a collision with trees near Midland, Virginia. The certificated private pilot/owner/builder was fatally injured. Visual meteorological conditions prevailed for the local flight that originated from the Manassas Airport (HEF), Manassas, Virginia. No flight plan was filed for the personal flight conducted under 14 CFR Part 91. A family member reported the pilot missing after not returning from his normal 40 to 45 minute flight.

The pilot's vehicle remained parked outside his hangar the next morning, and the Federal Aviation Administration issued an Alert Notice. The Civil Air Patrol's search discovered that tower personnel at HEF recorded the helicopter taking off at 1400. Witnesses stated that they saw the helicopter near Leesburg Airport, Leesburg, Virginia, about 1430, and near Nokesville, Virginia, about 1500, on November 29th. The helicopter was located on December 2, 1998, about 1530, in a wooded area approximately 1/4 mile north/northeast of the Warrenton-Fauquier Airport, Warrenton, Virginia.

A survey of the debris field discovered that the initial impact point was the top of a 50-foot tall tree. Tree limbs, measuring 4 to 6 inches in diameter, were cut horizontally and found near the base of the tree. One of the helicopter's rotors was lying on the ground near the tree; the other was snagged on a fracture tree limb about 30 feet above the ground. The main wreckage was lying on its left side between two trees 5 feet apart, and about 35 feet south of the initial impact point. All major components of the helicopter were found at the accident scene. Examination of the flight controls revealed continuity at the time of impact. The engine logbook indicated that in August 1998, at 200.4 hours on the Hobbs meter, the owner replaced both pistons, rings, wrist pins, rod bearings, thermostat, and head o-rings. The Hobbs meter in the wreckage read 218.7 hours. Inspection of the engine revealed two different types of spark plugs were utilized, one of each type in the two cylinders. The spark plugs were wired such that one magneto fired one type of spark plug. Rotation of the crank shaft revealed 4 point scuffing on the cylinder and the Power Take-Off (PTO) piston.

NTSB Identification: CHI99LA026
Accident occurred NOV-06-98 at CLINTON, MN
Aircraft: Tomschin MINI 500, registration: N316AZ
Injuries: 1 Uninjured.
CHI99LA026-Final Report

On November 6, 1998, at 0900 central standard time (cst), a Tomschin Mini 500, N316AZ,
piloted by a non-certificated individual, sustained substantial damage when while in cruise flight, the
helicopter struck a power line. The helicopter subsequently impacted into a farm field, 4 miles east
of Clinton, Minnesota. Visual meteorological conditions prevailed at the time of the accident. The
personal flight was being conducted under 14 CFR Part 91. No flight plan was on file. The
individual operating the helicopter at the time of the accident reported no injuries.

At 0910 cst, the Big Stone County, Minnesota, Sheriff's Department received a telephone call from
a farmer who said that a small red helicopter had hit some electric wires 5 miles east of Clinton,
Minnesota along Big Stone County Road 6. The Sheriff responded to the scene and found the
helicopter resting upright in a farm field just north of the road. The individual who had piloted the
helicopter was not at the scene when the Sheriff arrived. Shortly after the Sheriff arrived, the
non-pilot returned to the scene with a flat bed truck. The Sheriff assisted the non-pilot with loading
the helicopter wreckage on to the truck. The non-pilot told the Sheriff that he was okay.

When interviewed by a Big Stone County, Minnesota, Sheriff's Deputy, the individual who piloted
the helicopter said that he was flying the helicopter and everything was working fine. As he looked
inside at one of the gauges, he felt a strong tug on the helicopter. The non-pilot said that he knew
right away that he had hit some high wires. He tried to keep the helicopter from crashing. The
non-pilot said that he felt the wires break and he landed the helicopter the best that he could. It
landed upright on the skids.

A Federal Aviation Administration (FAA) inspector examined the helicopter wreckage at the
residence of the non-pilot. The helicopter's tail boom was broken off just behind the engine
compartment. Both forward and rear cross-tubes to the skids were bent upward. The engine
mounts were bent upward. Both main rotor blades were broken in several places. Flight control
continuity was confirmed. Examination of the engine, engine controls and other helicopter systems
revealed no anomalies.

The non-pilot told the FAA inspector that he did not possess a pilot certificate or a current medical
certificate. The non- pilot said that he had taken several lessons in Alabama. A review of his pilot
logbook showed that the non-pilot had 23 total hours of flight time in helicopters.

NTSB Identification: MIA99LA017
Accident occurred OCT-26-98 at HICKORY, NC
Aircraft: Reinhold REVOLUTION MINI 500, registration: N500GQ
Injuries: 1 Uninjured.
MIA99LA017-Final Report

On October 26, 1998, about 1515 eastern standard time, a Reinhold Revolution Mini 500,
N500GQ, registered to an individual, crashed while making a forced landing following loss of engine
power near Hickory, North Carolina, while on a Title 14 CFR Part 91 personal flight. Visual
meteorological conditions prevailed at the time and no flight plan was filed. The helicopter received
substantial damage and the airline transport-rated pilot was not injured. The flight originated from
Hickory, North Carolina, the same day, about 1600.

The pilot stated that while in cruise flight at between 500-700 feet, the engine quit with no prior
warning. He initiated an autorotation and made a left turn toward a clearing. Upon touchdown on
uneven terrain, the main rotor hit the mechanical stop and then contacted the tailboom. The
helicopter spun around to the left 180 degrees and came to rest on the back skids and engine
muffler. The clear area he selected for the landing was overgrown with about 6 feet of vegetation.

Postcrash examination of the engine by the pilot showed the rear piston had seized in the barrel. The
pilot stated to NTSB that this was the second time this has happened in this helicopter. The engine
had accumulated about 46 flight hours since it was rebuilt after the previous piston seizure.
 
 

NTSB Identification: LAX99LA004
Accident occurred OCT-04-98 at MOORPARK, CA
Aircraft: Burson MINI 500, registration: N418MB
Injuries: 1 Fatal.

On October 4, 1998, at an unknown time, a Burson Mini 500, N418MB, crashed in hilly terrain near Moorpark, California. The aircraft was destroyed, and the private pilot, the sole occupant, suffered fatal injuries. Visual meteorological conditions prevailed for the afternoon of the flight and no flight plan was filed, nor were any ATC services provided. The pilot's daughter reported that she accompanied the pilot to the takeoff/landing site and helped reinstall the main rotor blades, which had been removed to trailer the helicopter. She stated that her father reported that he would fly over the park where she was playing baseball, and would subsequently fly over the family residence, in approximately 45 minutes. She left the site at 1417. The daughter further recalled that the pilot reported that he would be flying for 1 1/2 to 2 hours. She never saw or heard him fly over the park, and he was not seen over the family house. The pilot's wife reported the pilot as missing and an ALNOT was issued at 2040. The Ventura County Sheriff located the wreckage at 0300 on October 5, 1998.

NTSB Identification: CHI98FA353
Accident occurred SEP-19-98 at CAHOKAI, IL
Aircraft: Barklage REVOLUTION MINI 500, registration: N611AB
Injuries: 1 Serious. (NOTE: NOW FATAL TO 1)

On September 19, 1998, at 1330 central daylight time (cdt), a Barklage Revolution Mini 500, N611AB, operated by a commercial pilot, was destroyed when on initial climb, the helicopter's engine lost power. During the subsequent emergency landing, the helicopter impacted into a soybean field. Visual meteorological conditions prevailed at the time of the accident. The personal flight was being conducted under 14 CFR Part 91. There was no flight plan on final. The pilot sustained serious injuries. The cross-country flight originated at Cahokia, Illinois, at 1323 cdt, and was en route to St. Charles, Missouri.

NTSB Identification: CHI98LA334
Accident occurred SEP-08-98 at EDEN PRAIRIE, MN
Aircraft: Culver MINI 500, registration: N6269R
Injuries: 1 Uninjured.
 

CHI98LA334- Final Report

On September 8, 1998, at 1900 central daylight time (cdt), a Culver-Revolution Mini 500,
N6269R, piloted by a private pilot, was substantially damaged when it collided with the ground
shortly after a total loss of power while hovering. Visual meteorological conditions prevailed at the
time of the accident. The 14 CFR Part 91 personal flight was not operating on a flight plan. The
pilot reported no injuries. The flight departed Eden Prairie, Minnesota, at 1850 cdt.

The pilot said he had been hover-taxiing the helicopter between the approach end of runway 36 and
the south taxiway for runway 09R. He said he had been hover-taxiing for about 10-minutes when
"...the engine stopped unexpectedly [and it] settled to the runway and rolled over."

The on-scene investigation revealed no anomalies with the airframe, engine or control system that
would prevent flight. Examination of the fuel system revealed a silicon-type sealant had completely
blocked the supply side of the fuel filter.

According to the pilot/builder, he had used this material as a seal between the helicopter's fuel tank
filler neck flange and fuel tank body. The helicopter's kit manufacturers instruction states that the
builder is to "Place a 1/8-inch bead of MA300 from the adhesive kit around [the] hole circle
through the centerline of [the mounting] holes." A copy of these instructions are appended to this
report.

The kit manufacturer was contacted regarding the accident and pilot/builders use of the silicon-type
material. The manufacturer representative was asked if there were any warnings in the construction
manual against the use of the silicon-type sealant as the builder had done. He said there were no
warnings, only instructions to use the MA300 material. He said the MA300 is an epoxy- type
glue/sealant that does not break down when contacted by gasoline. He said the silicon-type sealant
will dissolve when contacted by gasoline. The IIC suggested the company publish a manual change
or communicate the need to use only the sealant recommended by them. The company
representative agreed and said they would put a notice in the next builder's newsletter. A copy of
the company's December 1998 newsletter is appended to this report.

NTSB Identification: MIA98LA236
Accident occurred AUG-30-98 at HATTIESBURG, MS
Aircraft: Hall REVOLUTION MINI 500, registration: N9GH
Injuries: 1 Uninjured.

On August 30, 1998, about 1500 central daylight time, a Hall Revolution Mini 500 homebuilt helicopter, N9GH, registered to an individual, landed hard at Hattiesburg, Mississippi, while on a Title 14 CFR Part 91 personal flight. Visual meteorological conditions prevailed at the time and no flight plan was filed. The airline transport-rated pilot was not injured and the helicopter received substantial damage. The flight was originating at the time of the accident. The pilot stated that as he hovered forward at a brisk walk, he heard the low rotor RPM horn and reduced the collective control. The helicopter descended rapidly and touched down on the "toes" of the skids. The helicopter bounced back into the air and the cyclic control grip separated from the cyclic control stick. The cyclic control stick moved to the full aft position and the main rotor blades contacted the tail boom.
 

NTSB Identification: IAD98LA092
Accident occurred AUG-11-98 at NORTHAMPTON, PA
Aircraft: Austin REVOLUTION MINI 500, registration: N2XK
Injuries: 1 Fatal.

On August 11,1998, at 1832 eastern daylight time, a homebuilt Revolution Mini 500 helicopter, N2XK, was destroyed during collision with terrain following an uncontrolled descent near Northhampton, Pennsylvania. The certificated commercial pilot was fatally injured. Visual meteorological conditions prevailed for the maintenance test flight that originated at Bangor, Pennsylvania, approximately 1800. No flight plan was filed for the flight conducted under 14 CFR Part 91. In a telephone interview, one witness stated his attention was drawn to the helicopter because it sounded unusual. He said the helicopter was maneuvering approximately 200 feet in the air. The witness said: "I saw it circle around but it didn't sound too good. I heard it making these weird noises. It stopped in the air and then turned towards my house. I heard it go 'pow' then another sharp 'snap'. It sounded like a gunshot. Then I saw this piece flying. The helicopter rotated approximately one-quarter turn, the tail came up, the nose dropped, and then the aircraft fell out of sight." In a telephone interview, a second witness said his attention was drawn by the sound. He stated: "It sounded like a helicopter, but it had a funny sound, it had a rat-a-tat-tat sound. I couldn't see it, then I saw him make a right hand turn heading due west gaining altitude. I heard a 'poof-poof'...Just the sounds of the rotors didn't sound normal. I heard the lighter 'pop' and then the louder 'pop'." The witness stated the helicopter then descended behind a tree line out of view. The wreckage was examined at the site on August 12, 1998, by a team of Federal Aviation Administration (FAA) Aviation Safety Inspectors. All major components were accounted for at the scene. According to one Inspector's statement: "The helicopter wreckage showed a vertical impact where the aircraft wreckage remained within a very confined area. No wreckage was more than a few feet from the fuselage. The only part of the aircraft not within the main fuselage was one main rotor blade which was discovered over 400 feet from the aircraft. Upon further investigation of the crash site, I observed that the pitch horn (a casting) was fractured on one of the main rotor hubs and disconnected. The blade yoke was still attached but only about twelve inches of the blade was attached. This part matched with the blade assembly that was over 400 feet from the wreckage. The rest of the hub assembly was found intact and all control rods and assemblies were attached. The mast showed no signs of mast bumping or deformation. The tailboom assembly and tail rotor assembly showed no signs of main rotor blade contact nor prior damage before impact...the pitch change rod to the hub with the missing main rotor blade was loose and the jam nuts to the rod and bearings were loose and not torqued at all."

On August 12, 1998, the Inspector visited the location where the helicopter was hangared and maintained. He found the construction manual for the helicopter opened to the section for the rigging and balancing of the rotor system and a copy of the "Revolution Helicopter Airworthiness Directive (AD) #09031997...New Dynamic Main Rotor System Balancing Procedures." According to Revolution Helicopter Corporation, Inc., the AD was "...Urgent (Must Be Complied With Before Further Flight)." The FAA Inspector interviewed the pilot's son regarding any work performed on the helicopter and the purpose of the flight. According to the Inspector's report: "His son informed me that he was assisting his father with rotor tracking by holding the tracking flag and his father was adjusting the blade track with the pitch change links. The son left prior to his father finishing the ground portion of the checks and when he returned the aircraft and his father were gone." Portions of the main rotor system were forwarded to the NTSB Materials Laboratory in Washington, D.C. for further examination

Accident occurred JUL-26-98 at SHERMANS DALE, PA
Aircraft: JOHNSON REVOLUTION MINI-500, registration: N805JJ
Injuries: 1 Uninjured.
On July 26, 1998, about 1800 Eastern Daylight Time, a homebuilt Revolution Mini-500 helicopter, N805JJ, was substantially damaged during a forced landing at Yost Airport (32PA), Shermans Dale, Pennsylvania. The certificated private pilot was not injured. Visual meteorological conditions prevailed at the time of the accident. No flight plan was filed for the personal flight conducted under 14 CFR Part 91. According to the pilot's written statement, after about 45 minutes of flight, he entered the traffic pattern at his destination, and descended during both the base leg and final approach. While on the final approach, at 20 to 30 feet of altitude, the engine "stopped dead ... no sputtering, no sign, just nothing." The helicopter landed hard, the left skid collapsed, the main rotor struck the tail boom, and the helicopter rolled over on its left side. According to a Federal Aviation Administration (FAA) Inspector, the fuel tank was approximately 1/3 full, and there was fuel in the glass bulb along the fuel line. There was sufficient engine oil in the oil tank and the throttle linkage was intact.
                                              Final Repot same accident:
NYC98LA154

On July 26, 1998, about 1800 Eastern Daylight Time, a homebuilt Revolution Mini-500 helicopter,
N805JJ, was substantially damaged during a forced landing at Yost Airport (32PA), Shermans
Dale, Pennsylvania. The certificated private pilot was not injured. Visual meteorological conditions
prevailed at the time of the accident. No flight plan was filed for the personal flight conducted under
14 CFR Part 91. According to the pilot's written statement, after about 45 minutes of flight, he
entered the traffic pattern at his destination, and descended during both the base leg and the final
approach. While on the final approach, at 20 to 30 feet of altitude, the engine "stopped dead ... no
sputtering, no sign, just nothing." The helicopter landed hard, the left skid collapsed, the main rotor
struck the tail boom, and the helicopter rolled over on its left side.

According to a Federal Aviation Administration (FAA) Inspector, the fuel tank was approximately
1/3 full, and there was fuel in the glass bulb along the fuel line. There was sufficient engine oil in the
oil tank and the throttle linkage was intact.

In a supplemental statement, the pilot wrote: "After discussions with Revolution Helicopter and other
Mini-500 owners, the most likely cause of engine failure is fuel starvation due to a bad main jet,
needle jet combination. I had recently installed the Power Enhancement Package, which included a
new needle (11K2), a new needle jet (2.76), and a new main jet (1.70). This combination caused
the EGT to be below operating minimums, so I reduced the size of the main jet in order to lean the
mixture sufficiently to produce suitable EGTs. My final jet combination was a 2.72 needle jet and a
1.52 main jet. I had flown approximately 8 hours with that combination without a problem. The
problem occurs when it is necessary to go from half throttle to full throttle rapidly. The 1.52 main jet
is too restrictive to allow enough fuel through, quickly enough, to allow the engine to go to full
throttle. It is like filling a syringe by pulling back the plunger. As long as you pull the plunger back
slowly and evenly, the syringe fills up fine. If you pull the plunger back quickly, the syringe fills with
air.

In my particular situation, I was descending on final approach at less than half throttle. When I got
close enough to the ground to begin adding collective and throttle in order to stop the descent, I
added throttle too quickly...The engine simply could not get enough fuel, fast enough, to get full
throttle, and the engine stalled."

On July 27, 1995, a Revolution Helicopter Corporation-owned Mini-500 sustained substantial
damage when it experienced a total loss of engine power during a demonstration flight. According to
the Safety Board's Factual Report, the company owner stated that re-jetting of the carburetor had
been performed in an attempt to bring down gauge readings when a new rotor/engine rpm
instrument and a new exhaust gas temperature gauge were installed. The company owner attributed
the engine seizure to the re-jetting.

A review of accidents compiled from the National Transportation Safety Board database revealed
that, in 1997 and 1998, there were 23 Mini-500 accidents. Within that list, 11 involved a loss of
engine power.

The accident Mini-500 used a Rotax 582 UL DCDI engine. In the beginning of the operator's
manual, it stated: "Danger! This engine, by its design, is subject to sudden stoppage! Engine
stoppage can result in crash landings. Such crash landings can lead to serious bodily injury or death.
Never fly the aircraft equipped with this engine at locations, airspeeds, altitudes, or other
circumstances from which a successful no-power landing cannot be made, after sudden engine
stoppage."

The operator's manual also stated: "Warning! This is not a certificated engine. It has not received
any safety or durability testing, and conforms to no aircraft standards. It is for use in experimental,
uncertificated aircraft and vehicles only in which an engine failure will not compromise safety. User
assumes all risk of use, and acknowledges by his use that he knows this engine is subject to sudden
stoppage."

 

Accident occurred MAY-20-98 at GROVE, OK Aircraft: Revolution MINI-500B, registration: N6144S Injuries: 1 Minor.

On May 20, 1998, at 0925 central daylight time, a Revolution Mini-500B experimental helicopter, N6144S, owned and operated by the pilot as a Title 14 CFR Part 91 personal flight, was destroyed during a forced landing near Grove, Oklahoma. Visual meteorological conditions prevailed, and a flight plan was not filed. The private pilot, sole occupant of the aircraft, sustained minor injuries. The flight originated from the Grove Municipal Airport, about 25 minutes before the accident. According to preliminary information, the helicopter experience a malfunction with its clutch or the clutch's drive belt. The pilot initiated a forced landing to a high school parking lot, and during the attempted landing, the helicopter impacted a pickup truck. The helicopter was destroyed by a post crash fire. MIA98LA161 On May 13, 1998, about 1630 eastern daylight time, a homebuilt helicopter, a Revolution Mini-500, N355RM, registered to a private individual, operating as a 14 CFR Part 91 personal flight, crashed during a precautionary landing at Stockmar Airport, Villa Rica, Georgia. Visual meteorological conditions prevailed and no flight plan was filed. The helicopter received substantial damage, and the ATP-rated pilot was not injured. The flight originated from a private helipad at Cedartown, Georgia, about 45 minutes before the accident. The pilot stated that while in cruise flight, he noticed a "high frequency vibration/buzz sound," together with increasing coolant and exhaust gas temperatures, and elected to land. His intention was to perform a run-on, precautionary landing onto the single runway at Stockmar Airport, but the runway was in use, and he used a grassy area adjacent to the runway. The pilot further stated he chose the grassy area because it appeared to have been newly "bush-hogged"; however, while in the landing flare, he realized too late that the mowed level of the grass was high enough to conceal small obstructions. The left landing skid collided with a large, partially hidden rock and the helicopter rotated counterclockwise abruptly about its vertical axis approximately 240 degrees. During the ground gyration, the main rotor severed the tailboom and the tail rotor assembly separated from the helicopter. Postcrash inspection of the aircraft revealed that less than a full quantity of engine coolant was contained in the reservoir. The pilot stated the cooling system is a closed system, and he is at a loss to explain the leakage. He states, "It should be noted that prior to flight on this date, (accident date) the aircraft was parked inside a hangar on a concrete floor at 7GA9, (Whitesburg, Georgia) and no visible evidence of a leak was noted on the floor. Further, the aircraft was landed on a concrete pad at the private residence at Cedartown, GA and no visible evidence of a water leak was noted on the concrete pad."

NTSB Identification: MIA98LA137
Accident occurred APR-20-98 at LAKELAND, FL
Aircraft: Bennett M-500A, registration: N105WB
Injuries: 1 Uninjured.
On April 20, 1998, at about 1230 eastern daylight time, a Bennett M-500A, N105WB, experimental helicopter, registered to a private owner, operating as a 14 CFR Part 91 personal flight, crashed on landing at the Lakeland-Linder Regional Airport, Lakeland, Florida. Visual meteorological conditions prevailed and no flight plan was filed. The helicopter sustained substantial damage. The commercial pilot reported no injuries. The flight originated from the Lakeland-Linder Regional Airport about 1 hour before the accident. The pilot stated he entered the traffic pattern landing to the south at Chopper Town. He made a base turn and continued to final for a fly by, when he experienced a 1 to 1 vertical vibration. He informed the tower that he was going to land, and started a deceleration at 50 feet. The helicopter started to veer to the right and he applied left antitorque pedal. The nose started to tuck down, estimated at about 50 degrees nose down. The helicopter collided with the ground in a nose down attitude and rolled over on its right side. Examination of the helicopter revealed that a flight control pushrod became disconnected from the control yoke teeter block, resulting in a partial loss of cyclic control.
NTSB Identification: SEA98LA030
Accident occurred JAN-28-98 at NEWBERG, OR
Aircraft: Ralph Raser MINI 500, registration: N500YY
Injuries: 1 Uninjured.
On January 28, 1998, at 1550 Pacific standard time, a homebuilt Ralph Raser Mini 500, N500YY, operated by the pilot as a 14 CFR Part 91 personal flight, collapsed the right landing skid and rolled over after initiating an autorotation as a result of a loss of engine power shortly after takeoff from Sportsman Airpark, Newberg, Oregon. Visual meteorological conditions prevailed at the time and no flight plan was filed. The helicopter was substantially damaged and the airline transport pilot, the sole occupant, was not injured. The pilot reported to a Federal Aviation Administration Inspector that he had just lifted off, when the engine experienced a loss of power. The pilot initiated an autorotation near the south end of the airpark. The pilot stated that the helicopter was yawed slightly to the left on touchdown. The right side landing skid collapsed and the helicopter rolled over onto its
right side.
On January 28, 1998, at 1550 Pacific standard time, a homebuilt Raser Mini 500, N500YY,
operated by the pilot as a 14 CFR Part 91 personal flight, collapsed the right landing skid and rolled
over after initiating an autorotation as a result of a loss of engine power shortly after takeoff from
Sportsman Airpark, Newberg, Oregon. Visual meteorological conditions prevailed at the time and
no flight plan was filed. The helicopter was substantially damaged and the airline transport pilot, the
sole occupant, was not injured.
During an interview with a Federal Aviation Administration Inspector and subsequent written
statement, the pilot reported that he had just lifted off and attained an altitude of about 20 feet, when
the engine experienced a loss of power. The pilot initiated an autorotation near the south end of the
airpark to a plowed muddy area. The pilot stated that the helicopter was yawed slightly to the left
on touchdown. The right side landing skid collapsed and the helicopter rolled over onto its right
side.
Inspection of the engine revealed that one of the two cylinders would not hold compression. Further
inspection of the cylinder found evidence of overheating and damage to the rings on the piston. The
pilot reported that the engine had been experiencing heating problems, and that he had also modified  the carburetor. Probable Cause :      a power loss resulting from overtemperature of a cylinder. The pilot's operation with known deficiencies was a factor.
 
NTSB Identification: LAX97LA150
Accident occurred APR-16-97 at LIHUE, KAUAI, HI
Aircraft: Gordon MINI 500, registration: N13118
Injuries: 1 Fatal.
On April 16, 1997, at 1424 hours Hawaiian standard time, a Gordon Mini 500 helicopter, N13118, was destroyed when it impacted the ground in the vicinity of Lihue, Kauai, Hawaii. The private pilot was fatally injured. The flight departed from an unknown site and its destination and route of flight are unknown. No flight plan was filed and no en route communications were received. Visual meteorological conditions prevailed for the personal flight.
NTSB Identification: CHI97LA222
Accident occurred JUL-19-97 at AVA, MO
Aircraft: Morgan MINI 500, registration: N500XM
Injuries: 1 Uninjured.
On July 19, 1997, at 1315 central daylight time, an experimental Mini 500 helicopter, N500XM, was substantially damaged during a forced landing near Ava, Missouri. The pilot reported that the engine lost power during cruise. He was not injured. The 14 CFR Part 91 flight had departed Cabool, Missouri, about 1245 with a planned destination of Ava, Missouri. Visual meteorological conditions prevailed and no flight plan was filed.
 
NTSB Identification: LAX97LA269
Accident occurred JUL-31-97 at AGUA DULCE, CA
Aircraft: MITTEER GEORGE K MINI 500, registration: N501GM
Injuries: 1 Serious.
LAX97LA269
On July 31, 1997, at 1945 hours Pacific daylight time, an experimental (amateur built) Mitteer Mini
500 helicopter, N501GM, was substantially damaged when it collided with terrain while on landing
approach to a private helipad at Agua Dulce, California. The commercial pilot was seriously injured.
Visual meteorological conditions prevailed for the personal flight. The recently completed helicopter
departed from the helipad about 1940.
According to the pilot's brother, the pilot related from his hospital bed that the engine stopped
abruptly about 150 feet above helipad level as he was on base leg for landing. Because previous
approaches had been at too steep an angle, the pilot was deliberately flying a flatter and slower
approach, which, together with his low altitude when the engine failed and lack of a suitable landing
site, made his autorotation unsuccessful.
According to inspectors from the Van Nuys Flight Standards District Office, the aircraft impacted
on a two-lane asphalt road about 1/8 mile from the helipad in a valley about 100 feet below the
helipad elevation. Terrain slopes upward about 45 degrees on one side of the road and there are
power transmission lines on the other side of the road, however, the helicopter contacted neither
prior to impacting on the roadway. The impact bent both landing skids outward and the belly of the
fuselage contacted the pavement. The pilot's seat structure exhibited compression failure with more
collapse on the left side than the right side. The two rotor blades had minor damage on the lower
surface of the tips. After impact, the aircraft rotated 90 degrees to the right and came to rest about
10 feet away from the impact mark, resting on its left side. According to the inspector, no
airworthiness certificate or operating limitations had been issued to the builder/pilot by the Federal
Aviation Administration.
The recording hour meter in the aircraft indicated 8.4 total hours, however, the pilot told his brother
that he had operated the aircraft more than those hours. The pilot's logbook indicated total
operating time since new, including ground run time, of 14.8 hours. The first entry was about a
month before the accident. The last entry in the logbook, for the previous flight, indicates that the
pilot changed the fuel metering jets in the carburetors to "150" size.
The pilot reported having 50 hours total helicopter flight time, with 18 hours in the previous 60 days.
In a telephone conversation with the Safety Board in December, 1997, the pilot said that he
received his helicopter training in 1975 in a Bell 47 helicopter, and that was the last time he
practiced an autorotation to landing. In June, 1997, prior to first flying his Mini 500, he took 2 hours
of dual instruction in a Robinson R-22, but did not perform any autorotation practice.
Representatives of the company which manufactures the parts kit for the helicopter, examined the
aircraft and determined that the size of the metering jet installed in both carburetors by the
owner/pilot was too small, and that the fuel metering pin in both carburetors was improperly set so
as to create an excessively lean fuel/air mixture in the engine. Examination of the aft piston of the two
cylinder engine through the exhaust port showed scoring on the sides of the piston and evidence of
"hot seizure."
A manufacture's bulletin on the subject of sizing metering jets and metering pins in the carburetor to
control exhaust gas temperature was issued on May 7, 1996, the same day the kit was shipped to
the manufacture's dealer. The dealer signed and returned a receipt for the bulletin to the
manufacturer who placed it in the file for the aircraft serial number. The kit was sold to the
builder/pilot on January 13, 1997, and there is no record whether there was a copy of the service
bulletin with the kit. An article in the manufacture's newsletter of March, 1997, discussed the
importance of this subject again. According to the kit manufacturer, the newsletter was mailed to the
builder/pilot's address of record, which was his business address. A revised aircraft assembly
manual which added a discussion of fuel jets and metering pins was offered to holders of the earlier
manual at a reduced price. The owner/builder did not purchase the revised manual.
Probable Cause
failure of the owner/builder to obtain and comply with service literature from the kit manufacturer,
which resulted in improper setting of the carburetor fuel mixture and led to loss of engine power. An
additional cause was the pilot's failure to successfully autorotate the helicopter to an emergency
landing. The pilot's lack of total experience in the type helicopter and lack of recent experience in
performing autorotations were related factors.
 
 NTSB Identification: IAD97LA113
Accident occurred AUG-23-97 at NEW PHILADELPHI, OH
Aircraft: HAINES REVOLUTION MINI 500, registration: N7240E
Injuries: 1 Uninjured.
IAD97LA113-Final Report
On August 23, 1997, at 1045 eastern daylight time, a homebuilt Revolution Mini 500, a helicopter,
N7240E, was substantially damaged when it collided with the ground during a forced landing near
the Harry Clever Field, New Philadelphia, Ohio. The certificated private pilot was not injured.
Visual meteorological conditions prevailed and no flight plan had been filed. The local, personal
flight that originated at New Philadelphia, was conducted under 14 CFR Part 91.

According to the pilot, he had completed a pre-takeoff check, which included checking both ignition
systems, and engine split test for correct operation of the sprague clutch. He established the
helicopter at a hover for about 2 minutes, checking the exhaust gas temperature gage for correct
temperatures. All checks were satisfactorily completed and then he departed.

The pilot reported that shortly after takeoff into the wind, at an altitude of about 50 feet and
airspeed of about 35-40 mph, he noticed the main rotor slowing down. He immediately applied
power with no results. Shortly thereafter, the engine lost power. He said he entered autorotation,
but he did not have enough rotor speed to perform a successful autorotation, and the helicopter
touched down hard.

The helicopter was moved to an overhaul facility in Newcomertown, Ohio, and was examined by a
Federal Aviation Administration (FAA) Inspector. The Inspector stated that the examination
revealed that more than 75 percent of the electrodes of the rear cylinder spark plugs (magneto side)
were burned.

According to the Rotax Operator's manual, it stated in part:

"If both plugs have 'white' electrodes with 'melt' droplets, first suspect lean mixture."

According to the FAA Inspector, examination of the exhaust manifold revealed a half inch crack
within a welded seam, mid section of the exhaust manifold in the center section.

According to the owner, the helicopter had a total of 56 hours since new, and the spark plugs were
installed about 30 hours prior. The spark plug installed in the forward cylinder was of the same type,
and its electrode indicated "normal" wear. The owner also said that the exhaust manifold was
delivered from the factory with the weld.

According to the Rotax Operator's Manual, it stated in part:

"This is not a certificated aircraft engine. It has not received any safety or durability testing, and
conforms to no aircraft standards. It is for use in experimental, uncertificated aircraft and vehicles
only in which an engine failure will not compromise safety. User assumes all risk of use, and
acknowledges by his use that he knows this engine is subject to sudden stoppage."

 NTSB Identification: FTW97LA328
Accident occurred AUG-26-97 at HUFFMAN, TX
Aircraft: FINGERHUT REVOLUTION MINI 500, registration: N570F
Injuries: 1 Uninjured.
On August 26, 1997, at 1945 central daylight time, a Fingerhut Revolution Mini 500 homebuilt helicopter, N570F, was substantially damaged during a forced landing near Huffman, Texas. The student pilot, sole occupant of the helicopter, was not injured. The helicopter was owned and operated by the pilot under Title 14 CFR Part 91. Visual meteorological conditions prevailed for the local flight for which a flight plan was not filed. The instructional flight originated from a helipad at the pilot's home in Huffman, Texas at 1915. According to the pilot, he experienced an intermittent disconnect of the collective control system which resulted in the main rotor blades going to flat pitch while in cruise flight. The pilot added that he elected to execute a running landing to a cultivated field rather that try to land in a confined helipad. During the landing flare the helicopter yawed to the left as the pilot applied collective to flare prior to touching down. The pilot added that the helicopter was not properly aligned during touch down and the helicopter rolled over on its side. The FAA inspector confirmed that the 1997 model helicopter sustained structural damage. He added that the student pilot was properly endorsed for solo flight and had accumulated a total of 50 hours of flight in helicopters, of which 28 were in the same make and model.
FTW97LA328-Final Report

On August 26, 1997, at 2000 central daylight time, a Fingerhut Revolution Mini 500 homebuilt
helicopter, N570F, was substantially damaged during a forced landing near Huffman, Texas. The
student pilot, sole occupant of the helicopter, was not injured. The helicopter was owned and
operated by the pilot under Title 14 CFR Part 91. Visual meteorological conditions prevailed for the
local flight for which a flight plan was not filed. The instructional flight originated from a helipad at the
pilot's home in Huffman, Texas at 1945.

According to the pilot, he experienced a disconnect of the collective control system which resulted
in the main rotor blades going to flat pitch while in cruise flight at 800 feet MSL. The pilot added
that he elected to execute a running landing to a cultivated field rather that try to land in a confined
helipad. During the landing flare the helicopter yawed to the left as the pilot applied collective to
cushion the landing prior to touching down. The pilot added that the helicopter was not properly
aligned during touch down and the helicopter rolled over on its side.

The FAA inspector confirmed that the 1997 model helicopter sustained structural damage. He
added that the student pilot was properly endorsed for solo flight and had accumulated a total of 50
hours of flight in helicopters, of which 28 were in the same make and model. According to the
aircraft maintenance records, the helicopter had accumulated a total of 28 hours since it was
assembled by the pilot from a kit. Flight control continuity was confirmed by the FAA inspector to
the cyclic and anti-torque systems of the helicopter.

Examination of the helicopter by the FAA inspector revealed that a disconnect of the collective flight
control system between the collective riser block (P/N 0153), and the rod end (P/N 0600) for the
collective control rod (P/N 0002). With the aid of 10 power magnification, the inspector examined
the threaded areas of the collective riser block and the rod end. The threads on the aluminum
collective riser block were found to be displaced or pulled out. See enclosed drawing showing the
0.314 inch penetration on the threaded surface of the riser block and the first 0.388 inch
engagement on the rod end. The FAA inspector also noted that the control rods provided by the
helicopter manufacturer were not provided with a "witness hole" so either the installer or an
inspector could verify the amount of rod end penetration into the threaded control tube.
Furthermore, the assembly instructions provided by the manufacturer did not stipulate the minimum
amount of thread engagement required in any of the rod ends in any of the flight control tubes in the
helicopter, nor did it warn the potential builder of the criticality of proper thread engagement and
security.

To assist with the investigation, the FAA inspector inspected a like helicopter to establish a
comparison on the installation of the flight control systems. The comparison between the two
installations revealed that a pronounced difference existed in the length of exposed threaded areas
between the rod ends and the control rods.

The owner/builder of the helicopter provided the FAA inspector with the plans and instructions
provided to him by the kit manufacturer during the assembly of the helicopter.
Probable Cause
The disengagement of the helicopter's collective control tube due to improper installation by the
builder. Factors were the lack of sufficient information provided by the kit manufacturer and the
pilot's inability to cushion the landing.

                                    NTSB Identification: FTW97LA339.
                      Accident occurred SEP-09-97 at IDABEL, OK
                   Aircraft: Roddie MINI-500, registration: N42JR
                                Injuries: 1 Fatal.

A witness, who was a close friend of the pilot and assisted building the helicopter, observed the
aircraft operating approximately 2,000 feet above ground level and about 500 feet from the
approach end of runway 35. He then heard the engine slow down and go into "negative pitch
mode." The witness observed the helicopter in a nose low attitude and then heard a loud boom. He
said that the helicopter came to a stop and then he saw pieces falling off the helicopter. The 25,000
hour career airline captain had about 6 hours of total flight time in helicopters.
Probable Cause
The loss of control in flight for undetermined reasons. A factor was the pilot's lack of total
experience in helicopters.
FTW97LA339Final Report--
On September 9, 1997, at 1330 central daylight time, a Roddie Mini-500, homebuilt helicopter,
N42JR, registered to, and operated by the pilot/builder, was destroyed while maneuvering near
Idabel Airport, Idabel, Oklahoma. The airline transport rated pilot, the sole occupant, was fatally
injured. Visual meteorological conditions prevailed and no flight plan was filed for the Title 14 CFR
Part 91 personal flight. The flight originated from Idabel Airport at 1300.

A witness, who was located at the airport, and helped build the helicopter reported that the pilot
performed a run-up on the ground before departing. The witness stated that the aircraft was
operating approximately 2,000 feet above ground level and about 500 feet from the approach end
of runway 35. He then heard the engine slow down and the rotors go into the negative pitch mode.
The witness observed the aircraft in a nose low attitude and then heard a loud boom. He said that
the helicopter came to a stop and then he saw pieces falling off the helicopter. The main fuselage
came to rest on its right side, 1,300 feet from the approach end runway 35. The instrument panel
was found 157 feet south of the main fuselage. The tail rotor, including the vertical and horizontal
stabilizers, came to rest about 400 feet south of the main fuselage.

A close friend of the pilot, who also assisted in manufacturing the kit helicopter, reported that new
rotor blades were installed on the day prior to the accident. He also stated that Mr. Roddie had test
flown the aircraft after the installation and Mr. Roddie reported that the helicopter was "flying
excellently."

Another airline pilot, who built and flew his own Mini-500, served as the test pilot for Mr. Roddies'
helicopter. The test pilot had 75 hours in the Mini-500. He previously performed one autorotation in
Mr. Roddies' Mini-500 and reported it did "just fine."

The 62 year old pilot, who was 25,000 hour career airline captain, had about 6 hours of total
helicopter flight time.

At the request of the family, an autopsy and toxicology tests were not performed. Family members
reported that the pilot was in excellent health.

NTSB Identification: LAX97LA326
Accident occurred SEP-13-97 at SAN CARLOS, CA
Aircraft: Lampert M500, registration: N800GL
Injuries: 1 Minor.
On September 16, 1997, at 1516 hours Pacific daylight time, a homebuilt experimental Lampert M500 helicopter, N800GL, crashed on the taxiway following a loss of engine power on approach to the San Carlos, California, airport. The aircraft sustained substantial damage, and the pilot, the sole occupant, incurred minor injuries. Visual meteorological conditions prevailed at the time of the accident, and no flight plan was on file. The personal flight departed Palo Alto, California, at an unknown time, and was terminating at the time of the accident. In a verbal statement to an FAA inspector from the San Jose Flight Standards District Office, the pilot reported that the engine quit on approach to the airport. A large quantity of fuel was found in the tanks.
NTSB Identification: LAX98LA021
Accident occurred OCT-26-97 at LONG BEACH, CA
Aircraft: Revolution MINI-500, registration: N7234Y
Injuries: 1 Serious.
On October 26, 1997, at 1233 hours Pacific standard time, a Revolution Mini-500 experimental helicopter, N7234Y, was destroyed, and the commercial pilot seriously injured, when it impacted terrain following takeoff at Long Beach Airport, Long Beach, California. The aircraft had completed one circuit of the helicopter traffic pattern and had landed on Helo Pad 3. It was then cleared for a second circuit of the helicopter traffic pattern. The pilot stated that, during the initial climb, the engine stopped running and he was unable to effect a safe autorotation due to insufficient altitude. Visual meteorological conditions prevailed for the personal flight and no flight plan was filed.
After taking off, the helicopter had climbed about 250 to 300 feet, when the engine abruptly lost power. The pilot attempted an autorotation, but said he was able to maintain only 80 percent rotor rpm, which was insufficient to prevent a hard landing. The pilot reported that the main rotor low pitch stop had recently been changed from -1.8 degree to -0.5 degree, as recommended by a factory representative. Also, the pilot stated that he was aware of a phenomenon called "cold-freeze" (engine seizure without over temp) that (according to him) had occurred with other engines of this make/modle. He believed there was a possible engine seizure and that reduced settings of the rotor low pitch stops could have resulted in low rotor rpm. No preimpact mechanical problem was found that would have resulted in loss of engine power. Probable Cause loss of engine power and low rotor rpm for undeterminted reasons. The factory representative's recommendation to reduce the main rotor low pitch stop (from -1.8 degree to -0.5 degree) may have been a related factor.
NTSB Identification: IAD98LA014
Accident occurred NOV-27-97 at BLUEFIELD, WV
Aircraft: Jones MINI 500, registration: N8015E
Injuries: 1 Minor.
On November 27, 1997, approximately 1430 eastern standard time, a Jones Mini 500, N8015E, sustained substantial damage when the experimental helicopter impacted the ground while aerial taxiing at Mercer County Airport, Bluefield, West Virginia. The certificated commercial pilot/builder received minor injuries. Visual meteorological conditions prevailed. No flight plan was filed for the local flight conducted under 14 CFR Part 91. The pilot stated to an FAA Inspector that he had set out to fly locally to "balance and adjust the flight controls." The pilot was air taxiing on a parallel taxiway and planned a 180 degree turn to fly down the active runway. He indicated that as he started the turn, he accidentally "rolled some power off, which slowed the rotor speed and the helicopter began to lose altitude." The pilot applied full collective and full power in an attempt to recover. The helicopter touched down on its left skid, the skid collapsed and the helicopter rolled onto its side damaging the main rotor, tail boom, tail rotor, and the cockpit. The pilot told the Inspector that he had thousands of hours in turbine powered helicopters, but, was not familiar with reciprocating engine powered helicopters. The FAA Inspector wrote that the Hobbs meter in the newly completed helicopter showed a total of 9.7 hours.
(detailed to follow) On November 27, 1997, approximately 1430 eastern standard time, a Jones Mini 500, N8015E, sustained substantial damage when the experimental helicopter impacted the ground while maneuvering at Mercer County Airport, Bluefield, West Virginia. The certificated commercial pilot/builder received minor injuries. Visual meteorological conditions prevailed. No flight plan was filed for the local flight conducted under 14 CFR Part 91. The pilot reported that the purpose of the flight was to "balance and adjust the flight controls." While air taxiing, the pilot took off down wind and climbed to 50 feet agl. The pilot stated that "after passing through transitional lift, the rotor began to over speed, so I reduced the throttle to maintain the rotor in the mid green." The pilot reported that he continued and as he approached the end of the runway, "I slowed the helicopter down and started a left turn with the intention of flying down runway to check the head balance." The pilot stated that, "as I started the turn I increased the throttle to the maximum, however, the rotor rpm had deteriorated and the throttle would not bring it back up." The pilot reported that he did not have sufficient altitude to unload the rotor and upon ground impact, the helicopter's left skid collapsed, rolling the helicopter onto its side damaging the main rotor, tail boom, tail rotor, and the cockpit. The pilot reported to the Federal Aviation Administration (FAA) Inspector that he had thousands of hours in turbine powered helicopters, and approximately 10 hours in reciprocating engine powered helicopters. The FAA Inspector examined the wreckage. The examination confirmed flight control continuity and no mechanical malfunction was found in the engine.
NTSB Identification: NYC98LA049
Accident occurred DEC-19-97 at GETTYSBURG, OH
Aircraft: Bihn MINI 500, registration: N727EB
Injuries: 1 Fatal.
On December 19, 1997, about 1450 eastern standard time, a homebuilt helicopter, a Bihn Mini 500, N727EB, was destroyed during a forced landing and collision with terrain near Gettysburg, Ohio. The certificated airline transport pilot was fatally injured. Visual meteorological conditions prevailed for the personal flight that originated at the Phillipsburg Airport, Phillipsburg, Ohio, about 1415. No flight plan had been filed for the local flight conducted under 14 CFR Part 91. According to witnesses, the helicopter was observed in level cruise flight, at 900 to 1,200 feet above the ground, when they heard the engine noise of the helicopter decrease. This was followed by the sound of two "pops," as witnesses observed the tail of the helicopter raise up, and an object depart from the helicopter. The helicopter then descended below tree level. According to a Federal Aviation Administration (FAA) Inspector, examination of the wreckage revealed that it came to rest in an open field, 90 degrees nose down, with the forward ends of the skids imbedded about 1 foot into the ground. The tailboom was observed to have a flattened area on the upper surface. One rotor blade was separated from the main rotor hub, and was located about 900 feet back along the helicopter's flight path. The helicopter was equipped with a Rotax 582 engine. Initial examination of the engine did not reveal a reason for the decrease in engine noise. The pilot flew for a commercial airline and had logged in excess of 10,000 flight hours in airplanes. The pilot obtained his private pilot helicopter certificate during July 1997. He had accumulated 59 hours in helicopters, and all training had been conducted in the Robinson R-22. His next helicopter flight was logged in November 1997, in the Mini 500 that he constructed. At the time of the accident, it was estimated that he had logged about 10 hours of hover, and 2 hours of flight, in N727EB.
NTSB Identification: CHI95FA242. The docket is stored in the (offline) NTSB Imaging System.
Accident occurred JUL-27-95 at OSHKOSH, WI
Aircraft: REVOLUTION HELICOPTER MINI-500, registration: N500ZZ
Injuries: 1 Uninjured.
The amateur-built helicopter was conducting a demonstration flight during the annual EAA convention. During the first flight after re-jetting of the carburetor, the helicopter experienced a total loss of engine power. During the autorotation into a crop field, the helicopter was substantially damaged when the skid shoes caught in the terrain, failing the left skid and fracturing the shoe on that skid. Subsequent examination of the engine revealed that the rear piston had seized in the cylinder. The owner of the company which produces the helicopter stated that the re-jetting of the carburetor was made in an attempt to achieve what were thought to be correct readings in main rotor RPM and EGT after replacement of both gauges. The company owner attributed the piston seizure to the re-jetting. The skid shoes were new and had been tested only on concrete. The owner said that the design contributed to the damage to the helicopter. Probable Cause the inadequate design of the helicopter skid shoes. Factors related to the accident were: false indications of rotor rpm and EGT which led to seizure of the piston.
NTSB Identification: LAX96LA150. The docket is stored in the (offline) NTSB Imaging System.
Accident occurred MAR-31-96 at SAN CARLOS, CA
Aircraft: LAMPERT REVOLUTION M500, registration: N750GL
Injuries: 1 Minor.
According to FAA airman records, the pilot did not hold a rotorcraft category rating. FAA inspectors examined the pilot's logbook and reported that he received a solo endorsement in helicopters about 1 1/2 years ago. The pilot was returning to the airport following a local area flight. About 1 mile west of the airport, the pilot began to smell something burning and said he sensed something was wrong. Shortly thereafter, he heard a "slap" sound as the helicopter transitioned through 50 feet and 50 knots about 1/4 mile from the runway. The pilot stated that he "didn't do anything [with the controls] but keep it headed for an open area between the taxiway and the runway." The pilot said he did not flare or touch the collective, and the helicopter hit hard in the open area and rolled on its left side. An FAA airworthiness inspector examined the helicopter and found the engine to transmission drive belt fragmented, with rubber transfer throughout the engine compartment. Rubber transfer on the pulleys showed a forward movement pattern of the belt off the pulley. The inspector reported that the pulley was designed without a flange or other means to keep the belt aligned. Probable Cause the pilot's failure to recognize a drive train disengagement and initiate an autorotation. The inadequate engine-to-transmission drive belt/pulley design, and the pilot's limited training and experience in rotorcraft operations were factors in this accident.
NTSB Identification: CHI92DCG04 For details, refer to NTSB microfiche number 47554A
Accident occurred JUN-25-92 at MISSOURI CITY, MO
Aircraft: DENNIS L. FETTERS MINI 500, registration: N500ZZ
Injuries: 1 Uninjured.
THE PILOT OF THE ACCIDENT HELICOPTER WAS PERFORMING TEST FLIGHTS USING VARIOUS FLIGHT ATTITUDES TO CHANGE AIRFLOW PATTERNS THROUGH THE ENGINE COMPARTMENT WHEN THE ENGINE LOST POWER. THE PILOT STATED HE WAS TOO FAST AND TOO LOW TO COMPLETE A SMOOTH LANDING. DURING TOUCHDOWN THE HELICOPTER LANDED HARD AND SUSTAINED SUBSTANTIAL DAMAGE. POST ACCIDENT INSPECTION OF THE ENGINE REVEALED THE BORE DIAMETER ON THE CONNECTING ROD WAS INCORRECT WHERE IT ATTACHES TO THE CRANKSHAFT. Probable Cause AN IMPROPER CONNECTING ROD ASSEMBLY RESULTING IN MECHANICAL BINDING BETWEEN THE ROD AND THE ENGINE CRANKSHAFT.
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